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DIBASIC ESTER (Ester Dibasic (DBE))

 

 

Ester Dibasic (DBE)

Mélange de trois esters dibasiques: succinate de diméthyle, adipate de diméthyle et glutarate de diméthyle

DBE dibasic ester ou esters dibasiques

Le DBE fait partie de la famille des esters d’acides dicarboxyliques. Il est constitué essentiellement par de l'adipate diméthylique, du glutarate diméthylique et du succinate diméthylique.

 

Il est utilisé, notamment, en formulation de peintures, dans des préparations décapante ou de nettoyage.

 

Dibasic ester

Nous proposons les esters dibasiques ou DBE en deux types de conditionnements, bidon de 21 kg ou fût de 216 kg. Le produit appartient à la famille des esters d’acides dicarboxyliques (composé organique). L’adipate diméthylique, glutarate diméthylique et le succinate diméthylique entrent pour majeure partie dans leur composition. C’est un produit polyvalent, très utilisé dans la fabrication des peintures, décapants et nettoyants.

 

Les esters dibasiques, c’est quoi ?

Ces esters dibasiques sont des liquides peu volatils, incolores ou légèrement jaunâtres, mais à l’odeur agréable et légère. Ils sont solubles dans la plupart des hydrocarbures, mais insolubles dans l’eau et les hydrocarbures aliphatiques à haut poids moléculaire. Ils sont également solubles dans les éthers (oxyde de diéthyle), les alcools (éthanol), et les cétones (acétone). Lorsqu’ils sont utilisés à température et pression normales ces acides carboxyliques sont des substances stables. Attention, toutefois, s’ils sont en contact d’oxydants forts, d’acides forts et de bases fortes, ils peuvent avoir une réaction violente.

 

A Quoi Servent Les Esters Dibasiques ?

Les acides carboxyliques sont utilisés très couramment pour la formulation de peintures, mais aussi dans les préparations décapantes et de produits nettoyants. Ce sont des composés chimiques très répandus qui entrent dans la composition des acides aminés (protéines), de l’acide acétique (vinaigre), acide adipique (nylon), acides monocarbolyxiques (synthèse des polymères), acides acryliques et méthacryliques (adhésifs).

Acheter des esters dibasiques permet d’avoir un produit extrêmement polyvalent, solvant de haute qualité pour une large gamme de matériaux. Un acide carboxylique exemple d’application concrète : plastiques, plastifiants, résines, ou laques, lubrifiants de haute qualité. En outre, ces esters sont employés par de nombreux secteurs industriels.

 

Comment utiliser les esters dibasiques ?

Les esters dibasiques peuvent être utilisés pour la fabrication des peintures, décapants pour peinture, et les enduits. Mais aussi pour les plastifiants, les résines, et les liants. On les retrouve également dans les produits de scellement chimique, les polyols, les fluides de forage, ou les produits de protection des cultures. Ils sont ajoutés aux matières premières des préparations (charges, liants) par le biais de mélangeurs mécaniques et automatisés.

Ce sont des produits peu inflammables, leur point d’éclair est assez élevé (100°C). Leur point d’ébullition est de 195-225°C, ce qui protège les utilisateurs des dégagements. Cependant, pour son utilisation industrielle et professionnelle, porter des EPI. En particulier des combinaisons de protection spéciales ainsi que des appareils de protection respiratoire isolants autonomes. Même s’il n’y a pas d’étude rapportant des cas d’intoxication chez l’homme, en inhalation, ils se déposent dans les voies respiratoires supérieures.

 

AVANTAGES À UTILISER LES ESTERS DIBASIQUES

• produit peu inflammable, au point d’éclair élevé (100°C)

• utile pour la fabrication des peintures et enduits

• solvant de haute qualité, très polyvalent

• odeur agréable, volatilité légère

Dibasic Esters (DBE); Dibasic ester; DBE dibasic ester; 95481-62-2; Dimethyl butanedioate; dimethyl hexanedioate; dimethyl pentanedioate; Estasol; DBA Dibasic acid (mixture of glutaric acid, succinic acid and adipic acid); dimethyl butanedioate; dimethyl hexanedioate; dimethyl pentanedioate; dibasic dimethyl esters of adipic acid, succinic acid and glutaric acid estasol; Dibasic ester; DBE dibasic ester; 95481-62-2; dimethyl butanedioate; dimethyl hexanedioate; dimethyl pentanedioate; Estasol; DBA Dibasic acid (mixture of glutaric acid; succinic acid and adipic acid); RDPE; Hexanedioic acid, dimethyl ester, mixt. with dimethyl butanedioate and dimethyl pentanedioate; dimethyl adipate dimethyl glutarate dimethyl succinate; 3B3-062362; Dibasic dimethyl esters of adipic acid, succinic acid glutaric acid; 1,4-dimethyl butanedioate 1,5-dimethyl pentanedioate 1,6- dimethyl hexanedioate; 1,4-DIMETHYL BUTANEDIOATE; 1,5-DIMETHYL PENTANEDIOATE; 1,6-DIMETHYL HEXANEDIOATE; Pentanedioic acid, dimethyl ester, mixt. with dimethyl butanedioate and dimethyl hexanedioate; Hexanedioic acid, dimethyl ester, mixt. with dimethyl butandedioate and dimethyl pentanedioate
EC NUMBER: 619-131-5

 

 

 

Dibasic Ester (DBE)

 

Description

Appearance: colorless transparent liquid

Ether content not less,%: 99

Dimethyl succinate,%: 15-28

Dimethylglutarate,%: 51-70

Dimethyladipate,%: 9-25

Acid content, mgKOH / g: ≤0.3

Moisture contents, %: ≤0.1

Distillation range, ℃: 196-230

Chromaticity, APHA: ≤30

Extended information

It is used as a hardener for phenolic-alkaline resins (in the foundry industry); as a solvent, plasticizer in the chemical industry. It is an environmentally friendly coating solvent. Can replace isophorone, glycol ether, cyclohexanone, etc. Suitable for synthetic resin paints and high temperature fast drying coatings, tabletop, auto coatings, etc.   

 

Common product names: dibasic ester, dibasic ester, dibasic ester

CAS: 95481-62-2

 

 Dibasic Ether Part Number :  CAS: 95481-62-2

 

Description

The solvent of the new line of "eco-friendly" is practically not used in Russia, and in Europe it is only gaining popularity. The product is so new that it has not yet received a stable translation of the name DIBASIC ESTER in Russia.

 

Main advantages

 

-Lack of smell,

 

- average viscosity,

 

- High boiling point and flash points, not classified as highly flammable liquids

 

- Safety for humans, even according to the Russian strict control standards, classified as low-hazard substances (hazard class 4).

 

- has a wide spectrum of dissolving power, similar to n-methylpyrrolidone

 

- biodegradable.

The main components are dimethyl succinate CH3OOC (CH2) 2COOCH3, dimethyl glutarate CH3OOC (CH2) 3COOCH3, dimethyl phthalate CH3OOC (CH2) 4COOCH3

(hence the first name)

 

Application of dibasic ester.

 

A promising solvent designed to replace solvents containing acetone, methylene chloride and other components that are used to clean painting or printing equipment and tools from various types of resins (epoxy, acrylic, polyurethane) and paints. Also used as a hardener for phenolic-alkaline resins (in the foundry industry); as a solvent, plasticizer in the chemical industry. It is an environmentally friendly coating solvent. Can replace isophorone, glycol ether, cyclohexanone, etc. Suitable for synthetic resin paints and high temperature fast drying coatings, tabletop coatings, auto coatings, etc.  

 

Specification

 

Appearance: colorless transparent liquid

Ether content not less,%: 99

Dimethyl succinate,%: 15-28

Dimethylglutarate,%: 51-70

Dimethyladipate,%: 9-25

Acid content, mgKOH / g: ≤0.3

Moisture contents, %: ≤0.1

Distillation range, ℃: 196-230

Chromaticity, APHA: ≤30

Packing:  200kg (200 liter barrels)

Manufacturer : European Union

 

Physical properties of dibasic ether (dibasic ester)

Acute Toxicity Assessment: Virtually non-toxic after a single oral dose.

 

Virtually non-toxic after a single inhalation.

 

Virtually non-toxic after a single contact with the skin.

 

If a vapor-air mixture is inhaled in a high concentration corresponding to the volatility of the substance, there is no serious danger.

 

      

 

At the moment it is widely used in world practice in the following industries.

 

 - in various industries of paint and varnish materials, such as: coatings of rolled metal, coatings for hot drying, painting of containers,

 

automotive coatings, furniture varnishes and water-based paints, printing ink industries, resins

 

 industry, intermediates for organic synthesis, industrial detergents and cleaning products and so on.

 

The salient features of this product:

 

1. Non-toxic, light odor, low water content; safety, does not contain hazardous substances.

 

2. Good stability, will not oxidize or volatilize under normal storage conditions.

 

3. High boiling point and wide boiling range help control the evaporation rate of the entire solvent system.

 

4. It has a high flash point and low vapor pressure. It has a high combustion temperature; if used like

 

fuel, calorific values ​​can be as high as 9000 BTU per pound.

 

5.DBE has good wetting properties on the PC surface and thus can enhance the gloss of coatings.

When combined with titanium dioxide, the coverage, strength and adhesion of the paintwork can be increased, and defects such as punctures, fish eyes and craters can be reduced.

 

It has a very high dissolving power and can be miscible with most organic solvents.

 

Has very good mutual compatibility with polyurethane resins, acrylate resins, polyester resins, alkyd resins, epoxies and so on.

 

The dibasic ester DBE can replace the following solvents:

 

-isophron;

 

-cyclohexanone;

 

- ethylene glycol ether n-butyl acetate product name acetate (CAC);

 

- two-acetone alcohol;

 

- ethylene glycol monobutyl ether;

 

- cresol;

 

- propylene glycol ether series of solvents (butyl glycol butyldiglycol)

 

Its main areas of application are from world practice.

 

1. DBE coil-coating helps balance the rate of evaporation of solvents / film formation - and thus prevents

 

baking coating defects due to the rapid volatilization of solvents.

DBE gives the film a smoother appearance, higher hardness and deformation resistance, and can also increase the hiding power of the paint.

 

2. In baked coatings - DBE has a special evaporation rate:

- when the temperature rises, DBE volatilizes / evaporates faster than other solvents, that is: volatilizes slowly in the first half of the phase, and quickly

 

increases in the second phase, which is just during the drying process. The evaporation curve is smoother, the solvent is gone

 

 more evenly, and that significantly improves the properties of the coating - leveling, shine, and also eliminate surface defects.

 

3. Decorative metal coatings: DBE can effectively replace isophron and propylene glycol ether used for painting containers, rolled metal, barrels.

High dissolving power and low volatilization helps to better align the paint film, elasticity, adhesion and other important properties.

 

4. Automotive coatings: DBE can be used in various automotive varnishes and on various types of binders.

 

When DBE is used in basecoats and varnishes, it can help achieve the perfect gloss and density and hardness of the surface film.

Even if you introduce a small amount of DBE into the composition of paintwork materials, you can see significantly better characteristics for leveling, wetting.

 

5. DBE baking varnishes are the ideal solvent for coatings based on polyvinyl butyral,

 

polyformaldehyde, polyurethane, polyester and polyester amide binders.

It can completely replace cresol in polyester and polyesteramide systems.

 

6. Manufacture of joinery - with DBE you can get better flexibility.

Its introduction also helps to control the rate of the evaporated solvent, which avoids surface defects such as haze.

 

7. Water-based paint: DBE is an ideal choice as a water-based coalescing agent for use in latex paints.

 

8. Printing inks: DBE can replace isophron, which is toxic and has a strong unpleasant odor with a high boiling point.

 

9. Resin Industry - DBE for low viscosity systems. To reduce the viscosity of the resin

 

no reduction in molecular weight or strength; in addition, DBE can also increase the strength / hardness, while maintaining its original

 

viscosity.

 

10. Semi-product for organic synthesis - DBE is a raw material for a number of chemical products, such as

 

medicine, pesticide initiator and so on ..

 

11. Industrial Detergents: DBE is widely used as a detergent and varnish remover on an industrial scale.

 

Dibasic ether

Dibasic ester

 

Synonym:  DBE, Dibasic Ester Blend

 

Formula:  CH 3 O 2 C (CH 2 ) nCO 2 CH 3

 

Description: non-toxic, colorless, transparent liquid with a slight odor. It is produced by the reaction of dicarboxylic acid and methanol with subsequent separation into fractions. Accurate control of esterification and separation processes results in a product with very low moisture, methanol, acidity and color. The product is very stable at normal temperature and humidity

 

Index

 

Value

 

Mass fraction of ether,%

 

Not less than 99.0

 

Dimethyl succinate,%

 

15-25

 

Dimeti glutarate,%

 

55-65

 

Dimethyladipate,%;

 

10-25

 

Moisture content, %

 

No more than 0.1

 

Acid number (mgKOH / g)

 

No more than 0.2

 

Chromaticity (APHA)

 

No more than 15

 

Density (at 20 ° C, g / ml)

 

1.076-1.096

 

Distillation range, ° С

 

195-230

 

 

 

Application: Widely used in the manufacture of automotive paints, metal coatings, enameled wire, household appliances and other industries.

DBE dibasic esters are mainly used as lubricants, solvents, plasticizers, additives and lubricants. Dibasic esters are purified dimethyl esters of adipic, glutaric and succinic acids. 

They are non-flammable, non-corrosive - they are environmentally friendly raw materials. Easily soluble in alcohol and only slightly in water, they are a colorless transparent liquid

 with a light fruity odor. ATAMAN has been supplying this raw material to the Russian market, the list of applications is diverse:

 

- foundry industry (as a hardener of phenolic-alkaline resins)

 

- production of polymers (as an intermediate product of polyesters, polyols, urethanes). Excellent for fast drying high temperature coatings, table top and sealant coatings.

 

- agrochemical industry (as an additive to pesticides and insecticides)

 

- cable industry (as a solvent for coatings of winding and enameled wires)

 

- paint and varnish industry (as a discoloration agent, for example, synthetic resin paints). Many metropolitan areas use dibasic ether to remove graffiti and spray paint from building facades.

 

- household chemicals (as a cleaner), for liquid detergents. Replaces many hazardous industrial solvents. Since dibasic ether slowly evaporates, it can be reused after disposal.

 

- textile industry (as a lubricant)

 

- automotive industry (as a solvent for auto coatings)

 

- others (as a corrosion inhibitor)

 

Have you already tested the dibasic ether in your production? It might be the perfect solution for you! Whether you are cleaning, brushing off paint, or coating to prevent corrosion, choose dibasic ether!


 

 

 


Dibazik esterler (DBE) adipik, glutarik ve süksinik asitlerin dimetil esterleri rafine edilir. Birincil ürün DBE belirlenir. DBE daha özel uygulamalar için, altı DBE parçacıkları üretmek için distile edilir: DBE-2, DBE-3, DBE-4, DBE-5, DBE-6 ve DBE-9. DBEs hafif, hoş bir koku olan berrak, renksiz sıvılardır. Bu alkoller, ketonlar, eterler, ve pek çok hidrokarbon içinde hali hazırda çözünür, ama sadece su ve daha yüksek parafinler hafif çözünürdür.

Uygulamalar

-Endüstriyel kaplamalar
-COIL / Yaprak kaplamalar
-Waterborne kaplamalar
-Magnet Tel kaplamalar
-Otomotiv kaplamalar
-Endüstriyel temizleyiciler
-reçine temizleme
-Paint sökücüler
-Foundry Çekirdek bağlayıcı
-Basım mürekkepler
-Tekstil yağlar
-Manyetik Bellek Disk kaplamalar
-Urethane Tepkime solventleri
-Peroxide solvenler
-Kimyasal Derz / toprak stabilizasyonu

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