OPE WAX
OPE Wax is a versatile and highly beneficial material that offers numerous advantages in various industries.
One key advantage of OPE Wax lies in its excellent lubricating properties, effectively reducing friction between surfaces and resulting in reduced wear and tear on equipment and machinery.
The future outlook of the OPE Wax market is positive and promising, with steady growth expected due to technological advancements, increasing demand from end-use industries, and product innovation.
CAS Number: 68441-17-8
EC Number: 614-498-8
Molecular Formula: C51H102O21Si2
Molecular weight: 3,000-4,000
Synonyms: Poe, Ployoxyethylene, Oxidized polyethylene, Oxidizedpolyethylene, Oxidizedpolyethylenewaxes, Ethene, homopolymer, oxidized, Polyethylene,oxidised, Oxidizedpolyethylenewax, Ethene,homopolymer,oxidized, Oxidisedpolyethylenewax, Polyethylene, oxidiz, Oxidized polyethylene wax, Poly(ethylene) oxidized, Polyethylene, oxidized,
OPE Wax is a type of polyethylene wax that has undergone an oxidation process.
OPE Wax has excellent internal and external lubrication.
OPE Wax is obtained by oxidation of polyethylene wax.
OPE Wax molecules have polar groups like carbonyl groups and hydroxyl groups, a property which increases the compatibility with fillers, pigments, and polar resins.
Wettability and dispersibility of OPE Wax are also better than polyethylene wax.
OPE Wax is a low adhesive and hard polymer which has good chemical and heat stability, high softening point and also good lubricant effect.
The molecular chain of OPE Wax has certain functional groups, so its solubility with polar resin has been significantly improved, which is superior to polyethylene wax.
Low density OPE Wax can be plasticized ahead of time, and the later torque is reduced.
OPE Wax has excellent internal and external lubrication.
OPE Wax can improve the dispersity of colorant, give products a good luster and improve production efficiency.
OPE Wax is a water-soluble and thermoplastic non-ionic linear macromolecule polymer, which has the properties of flocculation, thickening, slow release, lubrication, dispersion, retention, water retention, etc., and is non-toxic and non-irritating.
OPE Wax is a low molecular weight polyethylene with hydroxyl and carboxyl.
OPE Wax acts as a lubricant. Offers good chemical durability.
OPE Wax has good internal and external lubricity, thus it can achieve better lubricating property than the other lubricants when it’s used in the formula of rigid transparent or opaque PVC products.
OPE Wax is a type of polyethylene wax that has undergone an oxidation process.
OPE Wax is derived from the polymerization of ethylene gas and is commonly used in various industries due to its unique properties.
OPE Wax has good cold resistance, heat resistance, chemical resistance and wear resistance, and has good compatibility with polyethylene, polypropylene, polyvinyl acetate, and butyl rubber.
OPE Wax can improve the fluidity of polyethylene, polypropylene and ABS and the demoulding property of polymethylmethacrylate and polycarbonate.
PE wax is non-oxidized wax, OPE wax is oxidized wax, with a certain acid value, oxidized wax molecular chain with a certain amount of carbonyl and hydroxyl, OPE Wax is excellent new polar wax, so the compatibility with fillers, pigments, polar resins is significantly improved, lubricity, dispersion is better than polyethylene wax, but also both coupling properties.
OPE Wax can improve the fluidity of polyethylene, polypropylene, ABS and the demoulding of polymethyl methacrylate and polycarbonate.
For PVC and other external lubricants, OPE Wax has stronger internal lubricating effect compared with other external lubricants.
OPE Wax has low viscosity, high softening point, hardness.
OPE Wax has good special performance, such as non-toxicity, good thermal stability, high temperature and low volatility, excellent dispersity of fillers, pigments, both excellent external lubricity, and strong internal lubrication.
OPE Wax also has coupling effect, can improve the production efficiency of plastic processing.
Low production cost, good compatibility with polyolefin resin, OPE Wax has good moisture resistance at room temperature, strong chemical resistance, excellent electrical properties, can improve the appearance of finished products.
OPE Wax is an ideal product to replace Mongolian wax, sichuan wax, liquid paraffin wax, microcrystalline wax, natural paraffin wax, polyethylene wax and so on.
OPE Wax production by polyethylene wax after a special oxidation process oxidation system.
OPE Wax has low molecular weight polyethylene oxide containing hydroxyl and carboxyl groups
OPE Wax is white and slightly yellow powder, with good chemical stability, soluble in aromatic hydrocarbons
OPE Wax is made from polyethylene wax after special oxidation process.
The molecular chain has certain functional groups, so OPE Wax's miscibility with polar resin has been significantly improved.
Due to a certain amount of carbonyl and hydroxyl groups in the molecular chain of OPE Wax, the compatibility with fillers, pigments and polar resins is significantly improved.
The wettability and dispersibility in polar system are better than that of polyethylene wax, and OPE Wax also has coupling property.
OPE Wax is in the plastic processing industry, the internal and external lubrication of PVC is relatively balanced.
The lubricity of OPE Wax added to the rigid, transparent and opaque PVC formula is better than that of other lubricants.
Due to its high melting point and low viscosity, OPE Wax promotes good resin fluidity, relatively reduces the power consumption of resin mixing, reduces the adhesion between resin and mold, is easy to remove film, plays the role of internal and external lubrication, and has good antistatic property.
OPE Wax is a bright plastic auxiliaries for internal and external lubrication.
OPE Wax is mainly produced by using polyethylene paraffin stearate stearic acid sulphate heated in a reaction vessel to a temperature of 380 °C for 6 to 8 hours.
The difference between OPE Wax and polyethylene wax is that the OPE Wax contains a modified wax product of a polar gene, so that the properties of OPE Wax such as durability and polishing are much better than polyethylene wax.
The chemical properties of OPE Wax are more stable than polyethylene wax, non-toxic and non-corrosive, and make OPE Wax more widely used.
OPE Wax is a versatile and highly beneficial material that offers numerous advantages in various industries.
One key advantage of OPE Wax lies in its excellent lubricating properties.
Due to its low coefficient of friction, OPE Wax can effectively reduce friction between surfaces, resulting in reduced wear and tear on equipment and machinery.
This characteristic makes OPE Wax an ideal additive for industrial applications such as plastic processing, rubber compounding, and coatings formulation.
Additionally, OPE Wax exhibits outstanding dispersibility, meaning it can be easily incorporated into different mediums without clumping or settling.
This feature of OPE Wax allows for even distribution throughout the desired materials, enhancing their overall performance and stability.
Market Overview And Report Coverage of OPE Wax:
OPE Wax is a type of polyethylene wax that is produced by oxidation of low molecular weight polyethylene.
OPE Wax is commonly used as a lubricant, dispersant, and processing aid in various industries, including plastics, coatings, adhesives, and rubber.
The future outlook of the OPE Waxmarket is positive and promising.
The market of OPE Wax is expected to witness steady growth during the forecast period.
Technological advancements and innovations in the production of OPE Wax is likely to drive market growth.
The increasing demand for OPE Wax from end-use industries, such as packaging, textiles, and paints, is another major factor contributing to the growth of the market.
The current outlook of the OPE Wax market is also favorable.
The market is experiencing steady growth due to the wide range of applications of OPE Wax in different industries.
The demand for OPE Wax is particularly high in the plastics industry, where it is used as a lubricant and release agent.
The rising demand for plastic products from various sectors, including automotive, construction, and packaging, is driving the growth of the OPE Wax market.
Moreover, the growing awareness about the benefits of OPE Wax, such as its low melting point, excellent dispersion, and improved processing characteristics, is further fueling market growth.
Additionally, the market of OPE Wax is witnessing the emergence of new players and the expansion of existing manufacturers, leading to increased competition and product innovation.
However, challenges such as fluctuating raw material prices and environmental concerns regarding the disposal of OPE Wax may impede market growth to some extent.
Nevertheless, the overall outlook for the OPE Wax market remains positive, with a projected compound annual growth rate (CAGR) of % during the forecast period mentioned.
Uses of OPE Wax:
OPE Wax is also widely applied to PE or PVC cables, PVC profiles, pipe as new-type plastic lubricants.
OPE Wax is made from polyethylene wax by special oxidation process.
OPE Wax has special properties such as low viscosity, high softening point and good hardness.
OPE Wax is a non-toxic, good thermal stability, low temperature volatility, excellent dispersion for fillers and pigments.
OPE Wax not only has excellent external lubricity, but also has a strong internal lubricating effect, and also has a coupling effect, which can improve the production efficiency of plastic processing and reduce production costs.
OPE Wax is used PVC heat stabilizer and profile, pipe, plate, etc.
After emulsification, OPE Wax is used for the paper industry, printing and dyeing and garment industry,water-based ink,water-based shoe polish;
OPE Wax is used Masterbatch, filler masterbatch, modified masterbatch,functional masterbatch;
OPE Wax is used Hot melt adhesive, adhesives.
OPE Wax is used Paint, coating, road marking paint
OPE Wax is used in many products, such as PVC compound, PVC profile, PVC pipe, PVC cable filler, TPE processing aids, hot melt adhesives, and PVC sheet.
OPE Wax is widely used in papermaking, coatings, inks, textile printing and dyeing, daily chemical industries and other industries.
OPE Wax used in color masterbatch, PVC products, Wax emulsion (emulsification), modified material.
OPE Wax is used as lubricants in the processing of plastics, used in the field of hot melt road marking material, act as dispersant for masterbatches, pigment, carbon black, can be used as additive for various types of waxes like shoeshine, floor wax, car wax etc.
OPE Wax can also be emulsified in water. Emulsions are used in finishing of textiles to get a smooth surface which facilitates further production steps.
OPE Wax is used in many products, such as PVC compound, PVC profile, PVC pipe, PVC cable filler, TPE processing aids, hot melt adhesives, and PVC sheet.
OPE Wax acts as the lubricant, cost-saving agent and release agent in the course of extruding, calendering, injecting, blowing molding of PE, PP and other plastic.
OPE Wax acts as the dispersant for masterbatches, pigment, carbon black, additive for parent material, filling parent material and other pigments.
OPE Wax is applied in the field of hot melt road marking material.
OPE Wax acts as the additive for shoeshine, floor wax, car wax, polishing wax, chinaware, pill wax, paint, coating, cable, carbon paper, wax paper, textile softening agent etc.
The additive for rubber process and car anti-rust agent etc.
A method of preparation of OPE Wax, which has many applications such as in plastics, rubber, leather, paper, inks and textiles, etc. was developed.
The experiments of polyethylene waxes oxidization were carried out in a pilot plant.
The reactor was a 0.27 m diameter and 3 m high column reactor with a conical distribution plate.
The experimental results showed that the optimal conditions for preparation of the Oxidized Polyethylene Waxes were: catalyst KMnO4, reaction temperature 141—148°C, reaction time 3-7 h, air velocity 4—8 m/s.
The OPE Wax with acid number of above 30 mgKOH/g could be obtained with this method.
OPE Wax is used as lubricants in the processing of plastics such as polyvinylchloride to prevent the plastic from sticking to the hot surfaces in the machinery, which saves energy and enhances the material properties of products such as PVC pipes and profiles.
OPE Wax can also be emulsified in water.
Wax emulsions are applied as finishes to textiles in order to obtain a smoother surface in order to make them easier to sew and to make them more resistant to linting and pilling.
Polyethylene waxes are used in polishes applied to shoes, furniture, floors and car bodywork and wax emulsions to protect the surface, to provide gloss or to enhance safety by increasing the slip resistance.
Addition of wax emulsions to the coating of glossy magazines protects the surface against ink rub-off.
A thin layer of OPE Wax can also be applied to the skin of citrus fruit to prevent it from drying out and becoming bruised.
OPE Wax as PVC profiles, pipes, plates, color masterbatch, processing aid, the dosage of 0.3 ~ 0.5% can improve the surface finish of processed products.
Using OPE Wax as plastic products processing lubricant can effectively improve demoulding, significantly reduce times of mould cleaning.
OPE Wax is mainly used for WPC & foaming material product, such as: PVC WPC foaming profile,plate,WPC building template,foaming profile,foaming board etc rigid product.
OPE Wax is widely used because of its excellent cold resistance, heat resistance, chemical resistance and wear resistance.
In normal production, OPE Wax can be added directly to polyolefin processing as an additive, which increases gloss and processing properties of the product.
As a lubricant, OPE Wax has stable chemical properties and good electrical properties.
Polyethylene wax is soluble in polyethylene, polypropylene, polyvinyl acetate, ethylene-propylene rubber and butyl rubber.
OPE Wax can improve the fluidity of polyethylene, polypropylene, ABS and the demoulding of polymethyl methacrylate and polycarbonate.
Polyethylene waxes provide stronger internal lubrication for PVC than other external lubricants.
OPE Wax can also be used as raw and auxiliary materials for textile softener, car wax and leather softener.
OPE Wax can be used as dispersant, lubricant, brightener and coupling agent of pigment or filler such as dense masterbatch, polypropylene masterbatch, additive masterbatch and filling masterbatch.
OPE Wax is used rubber and plastic processing lubricants, film removers and phase solvents.
In the formulation of waterborne coatings and inks, OPE Wax provides excellent wear resistance, adhesion resistance and scratch resistance.
At present, OPE Wax is widely used in PVC foam board, but it is less used in other aspects due to price reasons.
PVC foam board is the most difficult to produce in PVC products, which has the most problems and is the most difficult to solve.
The plasticization can be significantly accelerated after adding oxidized.
Good emulsifying property, because a large amount of oxygen-containing groups are introduced during oxidation of OPE Wax, the interfacial tension during emulsification is lowered, so that a stable OPE Wax emulsion can be obtained, and reduced the amount of the emulsification agent, which is very important for the polish.
OPE Wax has good compatibility with rubber, plastic, paraffin and other materials.
The internal and external lubrication of PVC is relatively balanced, the addition of OPE Wax to the rigid transparent PVC formulation is superior to other lubricants.
The molecular chain of OPE Wax has a certain amount of carbonyl and hydroxyl groups.
The OPE Wax is an excellent new polar wax, so the compatibility with fillers, pigments and polar resins is significantly improved, lubricity and dispersibility.
OPE Wax is superior to polyethylene wax and also has coupling property.
OPE Wax has good compatibility with polyolefin resin, etc.
OPE Wax has good moisture resistance at normal temperature, strong chemical resistance, excellent electrical properties, improved appearance of finished products, low viscosity and high softening point.
Good hardness and other special properties, non-toxic, good thermal stability, low volatility at high temperature, excellent dispersion of fillers and pigments, excellent external lubricity, strong internal lubrication, and even together, OPE Wax can improve the production efficiency of plastic processing and reduce production costs.
Oxidized polyethylene wax for pvc products:
OPE Wax can be used as PVC and other plastic lubricant.
OPE Wax is excellent internal and external lubrication.
OPE Wax can improve the lubricity between polymer and metal.
OPE Wax can improve the dispersion of colorants.
Give products good transparency and luster.
Better improve production efficiency
OPE Wax is commonly used in the production of PVC rigid products due to its excellent compatibility with PVC and its ability to improve various properties of the final product.
Here are some ways in which OPE Wax can be used in PVC rigid product manufacturing:
Lubrication:
OPE Wax acts as a lubricant, reducing friction and improving the flow of PVC during processing.
This facilitates the extrusion or injection molding of PVC rigid products, resulting in improved surface finish and dimensional stability.
Processing Aid:
OPE Wax can act as a processing aid, enhancing the fusion of PVC resins and improving the melt strength of the material.
OPE Wax can lead to increased productivity and reduced scrap rates during production.
Impact Modification:
OPE Wax can be used as an impact modifier in PVC rigid products, improving their toughness and resistance to impact.
OPE Wax is particularly useful in applications where the product may be subjected to mechanical stresses or impacts, such as pipes or fittings.
Anti-Blocking Agent:
OPE Wax can be used as an anti-blocking agent in PVC films, preventing them from sticking together during storage or transportation.
This improves handling and usability for end-users.
Matting Effect:
OPE Wax can be used to impart a matting effect to PVC coatings and paints, resulting in a matte or satin finish.
This is useful in applications where a glossy appearance is not desired.
Thermal Stability:
OPE Wax exhibits good thermal stability, allowing it to withstand high temperatures without significant degradation.
This property makes OPE Wax suitable for use in PVC rigid products that may be exposed to elevated temperatures during processing or use.
Chemical Composition
the molecular chain of OPE Wax has certain functional groups, so the solubility of it and polar resin can be improved significantly, which is better than that of polyethylene wax.
Ope Wax Offers Several Advantages, Including:
Improved Surface Properties:
OPE Wax is known to improve the surface properties of materials, such as scratch resistance and slip resistance.
OPE Wax can provide a smooth and glossy finish to products and enhance their durability.
Enhanced Processibility:
OPE Wax can improve the processing characteristics of materials, making them easier to handle and process.
OPE Wax can reduce the friction between surfaces during processing, leading to improved flow and reduced processing time.
High Thermal Stability:
OPE Wax has high thermal stability and can withstand temperatures up to 150°C without degradation.
This makes OPE Wax suitable for use in high-temperature applications such as hot-melt adhesives and coatings.
Low Volatility:
OPE Wax has low volatility, meaning it doesn't easily evaporate into the air.
This makes OPE Wax suitable for use in products where low odor and emissions are important, such as food packaging materials.
Compatibility:
OPE Wax is compatible with a wide range of polymers, including polyethylene, polypropylene, polystyrene, and PVC.
This makes OPE Wax a versatile additive that can be used in various applications.
ADVANTAGES:
OPE Wax is made from polyethylene wax by special oxidation process.
OPE Wax has low viscosity, high softening point, good hardness and other special properties.
In PVC system, low density OPE Wax can be plasticized ahead of time, and the later torque is reduced.
OPE Wax has excellent internal and external lubrication.
OPE Wax can be used as PVC and other plastic lubricant.
xcellent internal and external lubrication.
OPE Wax can improve the lubricity between polymer and metal.
OPE Wax can improve the dispersion of colorants.
Give products good transparency and luster.
Better improve production efficiency
OPE Wax is a versatile and highly advantageous material that offers numerous benefits across various industries.
One key advantage of OPE Wax lies in its exceptional lubricating properties.
Due to its low coefficient of friction, OPE Wax reduces the friction between surfaces, facilitating smooth movement and reducing wear and tear.
Moreover, OPE Wax exhibits excellent heat stability, making it an ideal choice for applications involving high temperatures.
OPE Wax's resistance to chemicals further enhances its utility in industries where exposure to corrosive substances is common.
Another significant advantage is OPE Wax's ability to improve the flow characteristics of materials during processing or manufacturing processes like extrusion or injection molding.
This property not only aids in achieving more precise end products but also increases production efficiency by minimizing downtime caused by equipment clogging or jamming issues.
Additionally, OPE Wax acts as an effective dispersant, allowing for better distribution of pigments and fillers within formulations such as paints or coatings, resulting in improved coloration and overall quality of the final product.
Characteristics of OPE Wax:
OPE Wax has good compatibility with PVC and other PVC additives.
OPE Wax is suitable for many kinds of processing conditions, it can improve fusion, melt, impact strength and surface gloss.
OPE Wax can be widely used in transparent sheets, granules, window profiles, board, and pipes.
Chemical Characteristic:
Low adhesive, high softening point and good hardness with stable chemical characteristics of good heat stability, good dispersion performance, no poison, no frost and mucous membrane; as an ideal interior & exterior lubricant, OPE Wax can be used as a substitute for liquid paraffin, natural paraffin etc
Features of OPE Wax:
Improved Compatibility:
OPE Wax exhibits enhanced compatibility with polar materials, such as polyvinyl chloride (PVC), polypropylene (PP), and various coatings.
This compatibility facilitates better dispersion and adhesion of OPE Wax in these materials, leading to improved performance and stability.
Lubrication and Slip Resistance:
OPE Wax offers excellent lubricating properties, reducing friction and improving the slip resistance of various products.
OPE Wax can be used as an additive in coatings, inks, and plastics to enhance surface properties and facilitate processing.
Matting Effect:
When used in coatings and paints, OPE Wax can impart a matting effect, resulting in a matte or satin finish.
This is particularly useful in applications where a glossy appearance is not desired.
Improved Rheological Properties:
OPE Wax can modify the rheological properties of formulations, such as viscosity and flow behavior.
OPE Wax can act as a rheology modifier, improving the processability and application characteristics of various systems.
Thermal Stability:
OPE Wax exhibits good thermal stability, allowing it to withstand high temperatures without significant degradation.
This property makes OPE Wax suitable for applications requiring heat resistance, such as hot-melt adhesives and coatings.
Anti-blocking Properties:
OPE Wax can be used as an anti-blocking agent in films, preventing them from sticking together during storage or transportation.
This improves handling and usability for end-users.
Handling And Storage of OPE Wax:
Conditions for safe storage, including any incompatibilities:
Storage conditions:
Store in cool place.
Keep container tightly closed in a dry and well-ventilated place.
Containers which are opened must be carefully resealed and kept upright to prevent leakage.
Stability And Reactivity of OPE Wax:
Reactivity:
No data available
Chemical stability:
Stable under recommended storage conditions.
Possibility of hazardous reactions:
No data available
Conditions to avoid:
No data available
First Aid Measures of OPE Wax:
If inhaled:
If breathed in, move person into fresh air.
In case of skin contact:
Wash off with soap and plenty of water.
In case of eye contact:
Flush eyes with water as a precaution.
If swallowed:
Never give anything by mouth to an unconscious person.
Rinse mouth with water.
Indication of any immediate medical attention and special treatment needed:
No data available
Fİre Fİghting Measures of OPE Wax:
Suitable extinguishing media:
Use water spray, alcohol-resistant foam, dry chemical or carbon dioxide.
Further information:
No data available
Accidental Release Measures of OPE Wax:
Environmental precautions:
Do not let product enter drains.
Methods and materials for containment and cleaning up:
Keep in suitable, closed containers for disposal.
Exposure Controls/Personal Protection of OPE Wax:
Personal protective equipment:
Eye/face protection:
Use equipment for eye protection.
Skin protection:
Handle with gloves.
Wash and dry hands.
Body Protection:
Impervious clothing
Respiratory protection:
Respiratory protection not required.
Control of environmental exposure:
Do not let product enter drains.
Properties of OPE Wax:
Softening point (°C): 90-110
Density (g/cm3): 0.94-0.96
Acid index (mg KOH/g): 12-15
Acid value: 10 - 13 KOH mg/g 13 - 16 KOH mg/g 4 - 10 KOH mg/g
Softening Point℃: 100-105
ViscosityCPS@140℃: 200-300
Acid Value Mg KOH/g: 15-20
Appearance: White bead
Appearance: white powder with light yellow
Molecular weight: 3,000-4,000